They also produce a thread-form that is slightly different in appearance when compared to thread produced by a cutting tool. While a cut material’s grain structure has been “fractured” by the cutting action of the tool.įorming taps are limited in use to those materials malleable enough for the process, like non-ferrous metals, aluminum, and soft steel. When threads are formed, the grain of the material is compressed, particularly at the root and crest of the thread form. It is universally accepted that formed threads are stronger than cut threads. It should also be understood the Forming taps run better at speeds 1-1/2 to 2 times faster than a cut tap, and require much more attention to lubrication of the tool, as friction between the tap and the workpiece can create problems with generated heat and torque forces imposed on the entire set-up. The finished minor diameter of the hole will be smaller than the unthreaded hole when the process is complete. These tools utilize a feature, known as the chamfer, to achieve a gradual cutting action as the tap enters the hole, and flutes to allow room for the chips created by this cutting action and coolant or lubricant to assist in the process of cutting and removal of material from the flutes.įorming taps require a slightly larger hole, as the material being threaded flows into, as well as away from, the threads of the tap. These are tools that are designed to remove material from the hole leaving a finished internal thread form in the geometry intended. Historically, internal threads were created by cutting taps. Although both cutting tools and forming tools produce essentially the same thread, and are gaged in the same manner, the requirements for their use, and results achieved, are in many ways different. As machined materials and applications change with customer demand, alternatives for tooling follow suit. These tools are the historical standard for this purpose and a familiar go-to for machinists. Get your Tap Forms Organizer and Secure Database app now.A significant majority of the threads produced in manufacturing today are machined with cutting tools: typically taps and thread-mills for the internal threads, and threading dies and thread-mills for the external threads.
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